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Custom Aluminum Machining – Benefits and Process

Custom Aluminum Machining – Benefits and Process
There are many reasons to choose custom made parts that are crafted using aluminum machining. Due to its abundance, using aluminum is not only cost-effective it is also regularly used in a multitude of products. Moreover, since this particular material is lightweight, it is also idea for high-performance parts and projects. Advantages of Custom-made Parts In addition to being lightweight and malleable, other materials such as copper, zinc and magnesium can be added in small amounts to strengthen a particular product (aluminum has a high strength to weight ratio). Moreover, aluminum is also naturally resistant to corrosion, most chemicals and, of course, rusting. Thus, making this particular material idea for a multitude of products and projects. Similarly, aluminum has a wide range of use because it is also a good conductor of heat and electricity while still being non-magnetic. Kinds of Aluminum Aluminum machining can be used with some of the most popular alloys. For instance, custom made parts can be made out of Aluminum 2024, Aluminum 5052, Aluminum 6061, Aluminum 6063 and Aluminum 7075. Each of these aluminum has their features that make them idea for certain projects and products. Aluminum 2024, for example, can be used where there is a requirement of high strength to weight ratio or good fatigue resistance. Aluminum 5052, on the other hand, is more commonly used in sheet metal fabrication, as it is easily malleable. Both Aluminum 6062 and 6063 have good mechanical properties that in general make them both good for weldability. Aluminum 7075 is less weldable and less resistance to corrosions that other aluminum, however, it is regard as one of the strongest aluminum. Process to Choose Depending on the design and overall desired features that your product must have will determine exactly which aluminum machining process will work best. Most machining shops offer a few different processes including bending, counter bending and sinking, drilling or laser cutting as well as the following: * Electrochemical Machining and Photochemical Milling * Knurling, Threading, and Tapping * Drilling, Turret Punching, and Turning * Waterjet Cutting and Wire EDM Now that you know customizing your parts via aluminum machining is a so small feat, it’s highly recommended that you contact a custom machine shop you can trust. Be the first to like. Like...
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Aluminum Extrusion Shapes and Sizes

Aluminum Extrusion Shapes and Sizes
Aluminum is one of the most versatile metals used today. In fact, extruded aluminum has many important uses in modern industry. Let’s take a closer look at the process of extrusion and the many aluminum extrusion shapes, sizes, and uses. What is Extrusion? To give you a good idea of the process of extrusion, picture a round or cylindrical object in your mind, made of aluminum. Now picture a large piece of very hard material with a square shaped hole. Soften the rod with heat and mentally push the round piece of aluminum through the square hole. What do you have? You should come up with a round cylinder with four flat sides. This is basically how different aluminum extrusion shapes are created. Another way to visual extrusion is to imagine an old fashion meat grinder with a handle. As you crank the handle, the meat comes out in several long strings, because it has been extruded. Aluminum Rod Many types of manufacturing facilities use long pieces of aluminum rod. This is one of the most common forms of aluminum extrusion shapes you’ll find today. Rod is a very popular machine stock and is used to make special bolts, screws and rivets. It’s very important to have rivets which are strong, light, and resistant to corrosion in the aircraft industry, and aluminum alloy rod is the perfect material. Hollow Shapes Many types of aluminum tubing are made with the extrusion process. However, any type of hollow material can be produced. It is possible to create structural pipe, as well as square and rectangular shaped tubing. Channel Aluminum channel has many uses in industry today. It can be used to produce a variety of materials and many different components can be created. Gutters Did you know seamless aluminum gutters are made by extrusion? This makes it possible to install guttering on a house or building without any seams, and this is the best way to prevent gutter leaks. In addition, seamless aluminum gutters never need painting and are rust proof. Beams Beams may not be the most common of the aluminum extrusion shapes, but they are very important. Aluminum alloy beams are commonly used in a variety of fabrication products which require corrosion resistance and less weight. Custom Aluminum Extrusion Shapes When you use an aluminum extrusion provider who offers custom shapes, there is no end to the possibilities. All you need is plans for your project and a good extruded aluminum service can give you exactly what you need. Be the first to like. Like...
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Getting things Just Right: Why Aluminum is Great for Construction and Production

There are several advantages to using aluminum when it comes to constructing any manner of projects ranging from stages, to walkways to even wall and air ducts. Basically, aluminum is a very versatile material that has a wide range of uses via the efforts of aluminum extrusion companies who can shape and mold the aluminum into a wide array of different forms. Why Aluminum? Whether you’re going to create a stage for a concert or use it to create a ventilation system, aluminum is definitely one of the best materials that you can utilize. Its versatility is further supported by the fact that it has high tensile strength as well as possesses sufficient ductility to prevent the sudden release of an electrical charge from an exposed wire. This makes it an ideal material for areas that may close to exposed electric wires or in places that have a high tendency to build up static electricity. Aside from this, the material is also easily recyclable with no loss in the overall integrity of the aluminum compounds. How can I use it? There are several different uses for aluminum that companies can take advantage of. For example, through aluminum extrusion companies, car manufacturers can create a wide array of lightweight car parts that make cars cheaper to produce yet still incredibly safe. Other uses come in the form of building materials, specialized machinery components and a wide array of different of electronic components that require non-magnetic substances. Is it Safe? Due to its non-magnetic nature and the fact that warping, heating or cutting the metal doesn’t result in the release of toxic fumes, aluminium is relatively safe for use. However, it should be noted that aluminium does have an effect where if the material is placed under excessive amounts of pressure well beyond what it is capable of doing, it can shatter into fragments that are incredibly sharp and can “shear” into objects resulting in significant physical damage. That is why it is highly recommended that proper measurements be taken regarding the amount of pressure being applied to particular areas of a project prior to the placement of aluminum parts. Conclusion Overall, aluminum is simply a great material to work with if you take the right precautions when it comes to its usage. Do note though that not all construction projects require its use and, as such, you shouldn’t go crazy and use it for the sake of using it. Be the first to like. Like...
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Hat Channel Basics: Common Questions

What’s a hat channel? Well, it’s a type of gauge metal furring strip. Typically lightweight, a hat channel is often used to provide for a way for finish materials to be attached to a surface, usually the ceiling. There’s a lot more than this simple definition, however; check out other common questions below. What is a Metal Furring? According to the Buildipedia, it’s a type of non-structural metal attachment and is commonly used to hold a finish material. Builders typically resort to the use of a metal furring in order to support one layer of material over another. It also works handily enough as a way to provide insulation between construction materials. Other uses for metal furring include: satisfying fire code standards as well as providing an effective sound barrier. What is the Most Common Type of Metal Furring? It’s the hat channel. It’s basically a metal furring that’s bent and shaped like a hat. This type of furring is often used to keep the outer layer of material in place, especially in cases where nails and screws wouldn’t be as effective. The hat channel is often put over another surface. The surface is usually concrete or concrete blocks or even over a plaster wall that’s already showing signs of deterioration, in order to make it easy for builders to attach other surface materials. What Are the Advantages of Metal Furring? Metal furring often make it easy to support or install other surface materials over, say, a ceiling or wall. With a furring in place, builders can easily attach drywall to the space. Aside from being a handy way to install materials, city as well as state building codes, too, often necessitate that furring strips be put in between dry walls to ensure certain levels of fire ratings. In many cases, hat channels are employed and attached to the structural beams as well as columns. This, in turn, would make it possible for builders to add other materials. This could be layers of drywall or other materials that would improve the fire safety ratings of the building. Another way that metal furring makes life easier is by providing a variety of ways to attach materials, so you won’t have to be limited to the use of screws and nails. In some cases, you can also use hat channels to sound-proof a room, the DIY way. For instructions on how to pull that off, click here. With so many applications for which hat channels are useful, it’s only practical that you buy yours from a reputable source, one known for quality and durability. That way, you can count on your hat channels to work for you for years to come. Be the first to like. Like...
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Reasons To Use 6061 Aluminum Plate For General Purposes

Reasons To Use 6061 Aluminum Plate For General Purposes
When it comes to general use aluminum alloys, 6061 aluminum plate is typically the material of choice. This is true in just about any type of industry, including in marine, transportation, model aircraft, automotive and even in specialized application such as remote control models and firearms. There are many different reasons to consider 6061 aluminum plate, and knowing specifically what you want and need out of the project or application is the first step in making a choice. This is a readily available aluminum plate, and with a top distributor even large orders of the product should be easy to fill without advanced lead time to stock. Grades There are several different tempers of 6061 aluminum plate including annealed, or 6061-0, which is pre-tempered, as well as different tempered grades. Tempered grades of aluminum offer different properties and characteristics including artificial aging, stress-relieved stretching and solutionized options for specific uses and applications. Composition All 6061 aluminum plate is an alloy created by combining aluminum with silicon and magnesium. It also includes additional alloying materials in small quantities, some with a minimum and maximum percentage by weight while others have no minimum but a maximum percentage within the alloy. The other alloying metals include iron, copper, manganese, chromium, zinc, and titanium. These elements all contribute to the properties of 6061 aluminum when used in bars, rods, and plate. Properties The properties of 6061 aluminum plate are dependent on the temper. The higher the temper, the stronger the tensile strength of 6061 aluminum. The amount of elongation, or the stretch amount possible before ultimate failure, actually decreases the temper increases up to T6 designation. For example the annealed 6061 or 6061-0 has an elongation of between twenty-five and thirty percent while the 6061-T6 has only a ten percent elongation. Uses by Temper The most common uses of 6061 aluminum plate in the annealed state, or the 6061-0 temper, is in aircraft and marine construction. This includes structural components including wings on aircraft and small vessels. It is easy to work with yet provides easy workability and excellent corrosion resistance without having to be clad. The 6061 aluminum plate with the T-6 designation is most commonly used for structural components, including marine construction for docks or gangways. It is also used for ultra-high vacuum chamber construction as well as firearm sound suppression systems. Be the first to like. Like...
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